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The Evaporator 2025 April

Leading the Metallizing and Thin Film Coating Industry Since 1963

The Evaporator

Unsurpassed Product Quality, Selection, Technical Experience and Customer Care

The Lead

Vapor Control for PVD Applications

How is vapor controlled in a deposition process?

Thermal evaporation has the benefit of flexible source geometries. This can be used to physically constrain the vapor stream, allowing you to control it.

 

Applications of vapor control

Filtering is done by forcing vapor through a system of baffles. This removes particulates in the vapor stream, preventing formation of pinhole defects.

 

Directional control can also be applied to change the angle of vapor streams. The vapor exits a chimney with a specified orientation. Directional sources are typically used for subliming materials.

 

Vapor control can be done with standard parts or with modified and customized parts to fit your process needs.

 

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  • Technical Tip

Chromium Evaporation

Since chromium sublimes when evaporated at low pressures, lumps or granular chrome exhibit erratic activity during evaporation cycles, causing the deposition to lack desired uniformity.

 

Because of issues with thermal efficiency when using chromium chips or pellets, imperfections such as spalling and pinholes occur in your thin film coating.

 

Chrome-Plated Tungsten Rods

These chrome-plated sources present a uniform, cylindrical surface of known dimensions, so that evaporation and the consequent deposition occur at controllable, uniform rates.

 

This makes these rods excellent pre-loaded evaporation sources for vacuum depositing chromium films.

 

Some major advantages of these rods include:

  1. Controllable, high purity chrome films
  2. Providing easily regulated film thickness
  3. Elimination of spalling, preventing pinhole defects
  4. Relatively small degree of heat radiation to the chamber

 

Table for specs of chrome plated tungsten rods

Part Number CRW

 

Product Info

Chromium plated tungsten rods are typically available in 2″, 4″, and 6″ lengths. Reference above diagram for more details and specs.

 

See our product page for chrome plated tungsten rods here.

The Evaporator – Contact Us

Do you have any comments or concerns you want to share with us?

Please give us a call for further questions about The Evaporator.

Phone: (562) 426-7049

Email: info@rdmathis.com

Website: rdmathis.com

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Upcoming Events

TechCon – Society of Vacuum Coaters

Nashville, Tennessee | May 20-21, 2025

Gaylord Opryland Resort & Convention Center

Booth: 919 | Website

AVS International Symposium & Exhibition

Charlotte, NC | Sept 21-26, 2025

Charlotte Convention Center

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AVS Rocky Mountain Chapter

Westminster, CO | Nov. 6, 2025

DoubleTree by Hilton Hotel

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The right evaporation source can make your thin film coating process a success. Since 1963, we have been fabricating and recommending evaporation sources for our customers in various cutting-edge industries.

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